A custom plastic extrusion die typically costs between PKR 50,000 and PKR 500,000, depending on the complexity of the profile, its size, wall thickness, and the number of cavities.
This is a one-time tooling cost. Once your die is made and approved, you only pay for the plastic produced on every order after that, including repeat orders placed months or years later. The die stays at our factory, ready for your next run.
Every die is custom machined for your exact profile, so price depends on a few key factors.
A simple solid strip costs less to tool than a multi-chamber hollow profile or a profile with fine sealing lips.
Larger cross-sections and profiles with varying wall thickness need more machining and flow-balancing work.
Tighter dimensional tolerances require more precise machining and more time checking the die before approval.
Multi-cavity dies that produce more than one profile strand per pass cost more than a single-cavity die.
Harder, more wear-resistant tool steel costs more to machine but holds its finish for far more production before it needs attention, which matters most on abrasive or glass-filled materials.
How long a die lasts comes down to three things: the grade of tool steel it is machined from, how that steel is heat-treated, and the surface protecting it from wear. We machine every die from premium-grade tool steel, selected to match your specific profile, the material being extruded, and the tolerance required, not one cheaper grade used for every order.
Every die also gets high-chrome polishing as standard, at no extra charge. Chrome plating cuts friction between the plastic melt and the die surface, resists corrosion, and protects the steel underneath from abrasive or glass-filled compounds that wear tooling faster. That combination, the right steel grade plus a hard chrome surface, is why our dies are built for repeat production rather than a single run: the die stays at our factory and goes straight back into production on every repeat order, months or years later.
For a completely new profile:
| Stage | Typical Duration |
|---|---|
| Design review and quotation | 2 to 3 business days |
| Die design and machining | 2 to 4 weeks |
| Trial run and sample production | 1 to 3 days |
Most dies take two to four weeks from design approval to first trial run. Complex profiles or dies requiring additional polishing may take longer. We produce and check trial samples before moving to bulk production. For the full order timeline including bulk production, see our Plastic Extrusion Guide.
| Question | Extrusion Die | Injection Mould |
|---|---|---|
| Typical cost | PKR 50,000 to PKR 500,000 | PKR 50,000 to PKR 500,000 |
| Typical lead time | 2 to 4 weeks | 3 to 8 weeks |
| What it shapes | A continuous profile with one constant cross-section, pushed through the die | An individual three-dimensional part, formed inside a closed mould cavity |
| Surface finish | High-chrome polishing included as standard | High-chrome polishing included as standard |
| Payment | One-time, reused on all future orders | One-time, reused on all future orders |
| Ownership | Yours once paid for | Yours once paid for |
Not sure which process your part needs? See our full Extrusion or Injection Moulding comparison, or read more about Injection Moulding at PlasCity.
We design and machine every die in our own workshop. No outsourcing, no middleman markup on your tooling cost.
Every die includes high-chrome polishing at no extra cost, for better wear life and a smoother profile finish.
We have been designing and machining extrusion dies since 1978. We know how to avoid common die design problems before they cost you time.
Your die runs on one of 13 in-house extrusion lines producing over 600,000 metres of profile every month, so the die you pay for is backed by real production capacity.
Our full custom plastic profile extrusion service
→ Extrusion GuideHow plastic extrusion works, from raw material to finished profile
→ Injection MouldingNeed an individual shaped part instead of a continuous profile?
→ MaterialsPVC, ABS, HDPE, PP, and Nylon compared
→ Quality ControlHow we inspect every die-made profile before it ships
→ All FAQsMore answers on ordering, lead times, and materials
→ Resources HubAll our guides on extrusion, materials, and custom manufacturing
→A custom extrusion die typically costs between PKR 50,000 and PKR 500,000, depending on the complexity of the profile, its size, wall thickness, and the number of cavities. This is a one-time tooling cost. Once the die is made and approved, you only pay for the plastic produced on every order after that. Contact us with your drawing or sample for an exact quote.
Most dies take two to four weeks from design approval to first trial run. Complex profiles or dies requiring additional polishing may take longer. We produce and check trial samples before moving to bulk production.
Yes. High-chrome polishing is included as standard on all our extrusion dies and injection moulds, at no extra charge. It gives the tooling a hard, corrosion-resistant surface and helps produce a smoother, more consistent finish on the extruded profile.
Die cost depends mainly on the complexity of the profile cross-section, its overall size, wall thickness and tolerance requirements, and the number of cavities needed. Simple solid strips cost less than multi-chamber hollow profiles or sealing profiles with fine lips.
Yes. The die is made once and then kept at our factory for all future production of that profile. You pay the die cost once, then only pay the per-metre production price on every order after that, including repeat orders placed months or years later.
Both are one-time tooling costs in a similar range, typically PKR 50,000 to PKR 500,000 depending on complexity. An extrusion die shapes a continuous profile as it is pushed through, while an injection mould forms an individual three-dimensional part, which is why mould development generally takes longer, three to eight weeks against two to four weeks for a die. Which one you need depends on whether your product is a continuous profile or a discrete shaped part.
No. Once your die is made and approved, it stays at our factory. Repeat orders of the same profile use the existing die, so you only pay the per-metre production cost, not the tooling cost again.
We machine dies from premium-grade tool steel, most commonly P20, H13, or D2, selected to match your specific profile, the material being extruded, and the tolerance and surface finish required. We work with whichever grade best fits the job rather than one steel for every order.
Die life depends mainly on the steel grade, heat treatment, and surface finish, with maintenance as the single biggest factor within our control. We use premium tool steel combined with high-chrome polishing as standard on every die, which significantly extends its working life, especially when running abrasive or glass-filled compounds. Because the die is kept at our factory, it goes straight back into production on every repeat order, months or years after it was first made.
You do. Once the die, or injection mould, is paid for, it belongs to you. We keep it at our factory for your future production runs, but it is your tooling.
For die design, tolerances, and how the extrusion process works, see our Plastic Profile Extrusion Guide.
Send us your drawing or a sample. We will reply within 1 business day with your die cost and per-metre production price.